|Production capacity||200-250 (1.5 ltr.) Bottles per hour|
|Applications||Filling Soda / Soft drink in PET Bottles|
The Table model filler is used for filling Soda / Soft drink in PET Bottles. It can be mounted on a table & attached with the main Soda Machine with the help of a copper or stainless steel pipe. It is very easy to use & is trouble free. The PET Bottle is held on the machine by its neck. The lower handle is pressed & the bottle moves up into the filling head. A washer seats on the mouth of the bottle. Next the filling lever is pressed & soda flows into the bottle. The snift valve on the side of the filling head helps the air in the bottle to escape thus ensuring an even fill & good quality of soda.
|Capacity||Approx. 500 litres per hour|
The Machine is a one man factory for making Soda and Soft drinks. Approximately 5000 bottles can be made in a shift of 8 hours. It consists of the following main components: Pump : It is a three piston pump with a capacity to pump approx. 500 litres per hour. The pump is powered by a ½ HP motor. The pumped water is fed into the carbonator through a non-return valve. The fixed pumping speed ensures that the proper quantity of water is fed to the carbonator and in turn the carbonating ratio between water and CO2 is maintained. Pressure Regulating Valve (PRV): The PRV ensures that a fixed pressure of CO2 is fed into the carbonator. In effect it is the heart of the machine and its maintenance and normal functioning is vital to the machine and quality of drink. The PRV can be adjusted for various pressures according to the soda/soft drink being made. Carbonator: The Carbonator tank is made of stainless steel and houses a shower and series of SS plates. Gas and water are mixed in the tank. The shower and special SS plates inside ensure that the water passing through it is saturated thoroughly thereby ensuring optimum carbonation. Filling Head: First a crown cork is fixed inside the head. Then a bottle is kept on the bottle table. On lifting of a lever, soda flows into the bottle through a filling valve. To eliminate the air inside the bottle, a snifting valve is provided. Thus when the bottle is being filled, the air is eliminated through the snift valve. Due to this, some amount of soda also flows out through the snift valve. This is unavoidable. When the bottle is full, the lever is released and the foot pedal pressed for capping the bottle. The bottle is then removed and the next crown cork and bottle are kept and the whole process is repeated. To make Soft drinks, the syrup concentrate is pre-filled into the bottle. The bottle is then kept on the machine and soda filled. The force with which the soda flows into the bottle (since soda is flowing from a higher pressure inside the carbonator to the atmospheric pressure of the bottle) ensures that the previously filled syrup mixes with the soda and the soft drink is ready. This method of making soft drink is called Post mix system.
|Motor Power||1-3 Hp|
|Body Material||Stainless steel|
“MGI” Semi Automatic Rotary Soda / Soft Drink Machine for Glass bottles is a unique machine designed and developed for the small scale soda/soft drink manufacturer. The machine is basically simple and easy to use and does not require any skilled labor. The machine is pneumatically operated. It's simple construction and functioning needs very little maintenance. The average production of the machine is about 24 bottles per minute. All three sizes 200 ml / 250 ml / 300 ml can be filled on the machine. The machine has a central control panel from where all the functions of the machine can be controlled by the main operator. The machine is powered by a 1 Hp motor and is supplied with a 3 Hp III ph air compressor (optional) and a suitable Carbonator. The rotations per minute (RPM) and therefore the production can be set with the help of mechanical speed controller. The machine has six filling heads. Three persons are needed to operate the machine. As the heads turn at fixed speed one person has the job of inserting the crowns, the next person keeps the bottles. Filling and crown capping take place automatically. The third person removes the filled and capped bottles. All parameters such as crown capping pressure, gasket rubber pressure, soda pressure, soda inlet quantity, air compressor pressure etc can be accurately controlled and monitored.
|Body Material||Mild Steel|
|Pipe Material||Stainless steel|
This is an additional filler required for increasing production. This unit consists of a M. S. Stand on which are mounted the Filling Head and the Capping arrangement with the foot. This is in effect part of the main machine and is to be joined to it with the help of a copper / stainless steel pipe. Soda made in the main machine flows to this unit where another person can do the production. Therefore the production is doubled. The Filling Head and the foot assembly are the same as in the main machine and the maintenance and operating procedure are the same as for the main machine.
|Body Material||Stainless steel|
|Use||Pre-fill the bottles with syrup for making soft drinks|
|Pipe Length||1-2 m|
Syruper is an ideal machine for filling accurate quantity of syrup in bottles. This can be used to pre-fill the bottles with syrup for making soft drinks. It is available in manual and motorised models. The motorised machine is very robust and made fully of Stainless steel. The motor and gear box are of the best quality and guaranteed for one year. The pump consists of a stainless steel flange with screw arrangement. Quantity of liquid can be accurately controlled with the help of the screw. The pump is designed for continuous use and requires very little maintenance.
|Filter catridge||10 micron|
The Sand Water Filter is used for filtering out all visible dust particles from water. To a certain extent, It also removes chemicals and odour from water. The Filter is made of Fibre Reinforced Plastic(FRP) and is therefore maintenance free. The FRP material is ideally suited for water filtration tanks and is very strong and rigid. The tank requires no painting and does not rust. Water passes through four layers of special Quartz stones and stones and a layer of Activated Carbon. A 10 micron filter catridge is also provided at its outlet to remove tiny dust particles. A system of pipes and ball valves is provided which are attached to the main portion of the tank. The filter can be connected to an overhead tank and the water flows through the filter by gravity. About 500 liters of water can be filtered per hour. Other than periodic backwash and a change of carbon, a filter requires very little maintenance.
|Body Material||Mild Steel|
Ultra Violet Water Filter System is ideal for filtration of water. It is generally used for filtration of Bore well and Well water. It is a 3-in-1 filter system. It has a 10 micron filter cartridge which removes all visible dust particles. The water then flows through an activated Carbon Cartridge which removes chemicals and odour. Then the water flows through the UV chamber where two UV lamps are provided. They help to eliminate bacteria, germs, pathogens etc. The filter can process about 500 litres of water per hour. It can be connected to an overhead tank and the water will flow through it by gravity. There is no need for pumps. It is wall mountable and easy to assemble. It requires very little maintenance and is user serviceable. It is an ideal unit for Soda / Soft drink makers, juice processing factories, hostels, hotels, etc. and wherever bulk drinking water is required.
|Capping type||5 litres|
|Tank Material||Stainless Steel|
Syruper is an ideal machine for filling accurate quantity of syrup in bottles. This can be used to pre-fill the bottles with syrup for making soft drinks. It is available in manual and motorised models. In the manual model the tank provided is filled up with 5 litres of the syrup. The quantity to be filled is adjusted by raising or lowering the adjustment rod provided. A bottle is manually pressed up on the bell and the adjusted quantity of syrup is transferred to the bottle.
|Pressure range||0.08 - 0.14 MPa|
|Small Size||5" diameter x 2.5 ft. height. This carbonator is sufficient to feed 2 fillers at a time|
|Large Size||8" diameter x 3.5 ft. height. This carbonator is sufficient to feed 3 fillers at a time|
These Soda Carbonators are ideal for small-scale soda factories who want to increase their production capacities. The carbonators are very robust, sturdy & made from SS 304. They are of simple construction, hence, maintenance & repairs are very easy. Due to their special internal construction, quality of soda is high & better gas volumes can be achieved. They have a shower & a series of SS Plates mounted one on top of the other. The water is showered inside the carbonator and trickles down the plates. This ensures thorough saturation. A highly efficient Triplex pump feeds the carbonator with water. The pump has high-quality durable seals that ensure very low maintenance of the pump. Water is fed by the pump to the carbonator from the top. CO2 gas is fed to the carbonator through a Pressure Regulating Valve from the bottom. The whole assembly is mounted on an SS stand.